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Approach 1: Enhance technological degree, support item top quality, and enhance technological reserves:
According to the survey, just a few makers of polycarboxylic acid water reducer products in my country are independently established, and most other makers introduce modern technology from university research establishments or research study institutes or directly present innovation from various other business to begin manufacturing. As a result of the minimal technological strength of the manufacturers themselves, they do not have a deep understanding of the polycarboxylic acid water reducer technology they produce, and it is difficult to adapt to different modifications in resources and processes, and there is no chance to talk about the security of item high quality. As a result, it is recommended that polycarboxylic acid water-reducing representative suppliers actively cooperate with universities and research study institutes to fully comprehend the various elements impacting the performance of polycarboxylic acid water-reducing representative items, change the synthesis process parameters in a prompt manner to maintain item high quality, and enhance technological gets with joint or independent research and development to adjust to market need. Furthermore, the early launch of polycarboxylic acid water-reducing agent resources criteria and the stability of polycarboxylic acid water-reducing agent resources costs are likewise very essential to ensure the stability of polycarboxylic acid water-reducing representative item efficiency.
Approach 2: Idea in examination results as opposed to product requirements
Some items that are remarkable in the water-reducing representative specifications, or even items with outstanding examination outcomes, might not appropriate for a particular project. However, some items may meet the requirements of concrete product prep work for a certain task despite the fact that the examination outcomes are not really impressive. On top of that, as a result of modifications in basic materials, the test results during job bidding can not stand for the real implementation of the project. GB50119-2003 "Technical Specifications for Application of Concrete Admixtures" "2.1.4" clearly specifies: The raw materials made use of in concrete with admixtures, such as concrete, sand, rock, admixtures, and admixtures, will follow the arrangements of the relevant national requirements in force; when trial-mixing concrete with admixtures, the raw products used in the project shall be utilized, and the test items shall be figured out according to the layout and building and construction requirements. The test conditions will be the same as the building conditions. When the raw products utilized in the task or the concrete performance needs transform, the trial-mixing test shall be carried out again.
Method 3: Avoid contact in between polycarboxylic acid water reducers and iron materials
For polycarboxylic acid water reducer manufacturers and distributors, unique manufacturing equipment and production lines will be used to manufacture and worsen polycarboxylic acid water reducers, and polycarboxylic acid water reducers shall not be synthesized or intensified making use of the exact same production line as other water reducers. Additionally, the transportation and storage of polycarboxylic acid water reducers shall not utilize iron products (other than stainless-steel) yet plastic, glass and various other products. Contact with iron occasionally triggers adjustments in the performance of polycarboxylic acid water reducers.
Technique 4: Resolutely avoid mixing other sorts of admixtures
It is strictly forbidden to mix various other water reducers or other sorts of admixtures. There are 2 meanings. First, the compounding of polycarboxylic acid water reducers (such as with lignin sulfonate, air entrainment, defoaming, slowing down and various other parts) can just be performed by admixture makers or distributors. The individual of the water reducer, that is, the concrete preparer, just needs to check and save its relevant efficiency. Nothing else parts might be intensified in it, neither may various other components be blended in it as a result of negligence. It is definitely restricted to utilize pumps and metering tools for pumping and metering other admixtures without cleaning. An additional significance is that concrete mixing tools, transport automobiles, and pumping tools are best made use of for concrete blended with polycarboxylic acid water reducers. When sharing blending tools, transportation cars and pumping equipment, these equipment has to be extensively cleansed before they can be used for concrete mixed with various other kinds of admixtures, and vice versa.
Technique 5: Purely measure the water reducer and mix water
When preparing concrete mixes with polycarboxylic acid water reducers, the optimum water reducer dosage and water consumption determined by the laboratory must be purely gauged. Do not boost the water reducer dose or water intake at will to stay clear of adverse sensations such as segregation, blood loss, solidifying, and enhanced air web content in the blended concrete, which will affect the normal pumping construction and pouring high quality of the concrete.
The dampness had in the raw materials sand and stone accumulations should be precisely gauged and deducted from the overall water consumption to prevent negative effects triggered by incorrect discovery of the wetness included in the sand and rock aggregates.
Approach 6: Properly deal with the compatibility trouble of polycarboxylic acid water reducers and cement/admixtures
The compatibility trouble of admixtures and cement/admixtures has a lengthy history. Over the years, the adaptability research study deal with naphthalene-based high-efficiency water-reducing representatives and their compound items has actually achieved excellent results:
Through the effort of scientists, concrete preparers, admixture suppliers, concrete and admixture producers, concrete producers and managers have collectively identified this issue, altering the situation in which admixture makers and vendors have always assumed all responsibilities.The incompatibility of admixtures and cement/admixtures is attributed to several influencing elements, and thorough study has actually been performed on their influencing regulations. A collection of efficient solutions have actually been explored for the details incompatibility in between admixtures and cement/admixtures.
Method 7: Purely manage the vibration distance and resonance time
Given that the downturn of concrete prepared with polycarboxylic acid-based water-reducing agents is typically large and the thickness of the blend is reduced, the resonance radius and resonance time after the concrete combination is put need to be identified via experiments or should be assisted by professionals. Expect the vibration radius is as well little or the resonance time is also long. Because case, it is easy to cause architectural defects such as a serious decline in concrete air material and severe stratification of the aggregate stage and paste phase.
Method 8: Reinforce preliminary maintenance and avoid fracturing.
On any event, for any type of concrete combination, first and later upkeep after pouring is extremely essential.
Polycarboxylic acid water reducer has little result on the shrinking efficiency of concrete; in other words, the enhancement of polycarboxylic acid water reducer does not excessively boost the shrinkage of concrete, which does not mean that the concrete with polycarboxylic acid water reducer can kick back or perhaps cancel the maintenance.
Like concrete with various other admixtures, the second surface denigration, film covering or splashing of concrete with polycarboxylic acid water reducer after putting and vibration is extremely efficient in avoiding its plastic shrinkage splits. Constant 7d or 14d hydrating maintenance is not just essential for the regular development of concrete toughness yet likewise a warranty to avoid its drying shrinking splits.
In order to boost the fracture resistance of concrete with polycarboxylic acid, it is likewise necessary to add a particular amount of fiber, and this type of concrete still needs good damp healing to guarantee that the structure does not crack.
Method 9: Building and construction and administration systems must function closely with concrete preparation and admixture suppliers
In the job, it is unavoidable to run into numerous technological difficulties, technical conflicts and also conflicts and disagreements caused by engineering accidents. The utmost goal of all parties involved in the task is to make sure the smooth progress of the project and the quality of the project. The background of polycarboxylic acid water reducers in production and application in actual projects is extremely short, and the gathered engineering experience could be much better. It is easy to experience application problems and even result in design accidents at this time, the building and construction device or monitoring system requires to work very closely with the concrete preparation, polycarboxylic acid water reducer production and supply, and cement/admixture production and supply from a technical point of view and conduct thorough evaluation to recommend efficient options.
Supplier
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